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Wyre Wynd Hydro
Jewett City, Connecticut

The Wyre Wynd facility was originally built Circa 1913 and retired in 1955 after sustaining flood damage. In 1983 the Wyre Wynd Company built a new powerhouse and installed new equipment. In 1997 SHI bought the site and since that date has performed major improvements, repairs and upgrades which have made the project more reliable, more efficient, more environmentally friendly, and easier to operate.

This work included installation of tailgate gantry system, replacement of blade seals with improved design, upgrade of Allen Bradley PLC, rewriting PLC program for more efficient operation, switchgear re-design, replacement of switchgear relays, installation of additional protective devices, installation of trash rake system, flashboard replacement, dewatering pump installation, design and installation of trash conveyor system and replacement of trash racks.

Current ongoing work at the site includes installation of a data acquisition system, installation of indoor and outdoor cameras and replacement of shaft spherical roller bearings.

Wyre Wynd consists of two generating units: An Allis Chalmers double regulated 138.5 RPM Kaplan turbine directly connected to a 2,700 kW Siemens synchronous generator plus an Allis Chalmers 514 RPM propeller turbine belt connected to an 80 kW 900 RPM induction generator. Wyre Wynd has a total installed capacity of 2,780 kW and produces an average of 10,100,000 kWh of electricity per year, enough for about 2,000 households and enough to avoid the importation and burning of about 17,000 barrels of oil per year.

Photos of Wyre Wynd Site
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Refurbishing Jewett City mini turbine in Rawson Mfg. shop in Putnam, CT, February 2006. Black lab "Truffel" inserted for scale purposes only.

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Workshop inside powerhouse

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Interfacing for datalogger and PLC programming.

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Allis Chalmers Kaplan turbine

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Siemens synchronous generator

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Mini turbine/generator providing minimum flow requirement

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Disassembly of Jewett City turbine servo piston to replace aged o-rings

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Forebay showing trash racks and trash rake system

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Trash rack support beams were water blasted (250,000 psi), sand blasted, epoxy primer, 3 coats epoxy topcoat.

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New galvanized trash racks being hoisted into place after removal of old corroded racks.

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SHI employee Bob shows newly installed first trash rack panel with access hatch removed.

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New trash racks in position, trash rake is near bottom position, access man hole visible.

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SHI employee Bob services mini unit head gate.

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New galvanized trash racks moving into position assisted by SHI owner Duncan.

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new trash rack/trash rake/conveyor system installed by SHI.

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Blasting and epoxy coating turbine throat ring and wicket gates.

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Switchgear with new Beckwith protective relays.

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Tailrace showing tailgate gantry system.

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Intake showing trash racks.

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SHI designed oil pump/filter system.

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Servo piston which controls blade movement.

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SHI designed regenerative blower system which eliminates seal leakage.

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Bedrock excavation for powerhouse construction circa 1983. Man inserted for scale purposes only.

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Powerhouse construction illustration extensive rebar reinforcement and generator pit.

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Powerhouse construction showing draft tube fabrication.

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Typical engineering drawing showing upstream bearing design.

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Wicket gate hydraulic actuator and control ring.

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Interior of powerhouse looking upstream.

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500+ page logbook contains entries of notes for every maintenance/repair task performed.

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7HP + 7HP dewatering pumps and control system designed and installed by SHI.

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SHI owner Duncan redesigned switchgear control system and eliminated half of the relays.

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Forebay, five 10-foot X 10-foot head gates, and 333 acre impoundment.

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